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Automotive Battery Cables

»» Auto Cable and Battery Cable



Auto Cable and Battery CableApplication
These automotive cables, automotive battery cables, battery cables are used as original equipment for wiring in automobiles and in the auto harnesses by harness manufacturers. Miracle cables also manufactures the Battery cable harnesses with lugs soldered / crimped for ready use by automobile manufacturers. These battery cables also find their application in telecommunications, power, computer back up, wind energy farms etc.

Features
Manufactured from bright annealed 99.97% pure bare copper conductors, which offer low conductor resistance. These automotive cables, automotive battery cables, battery cables are insulated with a special grade PVC compound formulated and manufactured in-house which is impervious to water, oil, grease, acids etc.


Technical Data

Temperature range -15 deg C to +70 deg C
Sizes 0.5 to 150.0 sq mm with ISI mark
185 & 240 sq mm generally conforming to IS 2465
Color codes Various single colors with stripes and spiral
Specification IS 2465, BS 6862
Packing In 25 m and 100 m coils. Longer coils on special packing available


1050C Temperature Resistant PVC Insulated Thin Wall Auto Cables


Application
These automotive cables, automotive battery cables, battery cables are used as original equipment for wiring in new generation automobiles. In modern automobiles the focus is on miniaturization and optimization of available space which results in increase in temperature in the engine compartment and other locations. These cables are therefore manufactured with thin wall insulation with higher temperature withstanding capacity.

Features
Manufactured from bright-annealed 99.97% pure bare copper conductors, they offer low conductor resistance. These automotive cables, automotive battery cables, battery cables are insulated with a special grade high temperature PVC compound formulated and manufactured in-house which is impervious to water, oil, grease, acids etc. These automotive cables, automotive battery cables, battery cables conform to German standards viz. DIN 72551 Part 6 and have lower overall diameter as compared to normal auto cables. These cables can operate under extreme climatic conditions, which make them popular worldwide.




Technical Data (1050C Temperature Resistant PVC Insulated Thin Wall Auto Cables)
Temperature range -40 deg C to +105 deg C
Sizes 0.5 to 10.0 sq mm
Color codes Various single colour and dual colours with stripes available
Specification DIN 72551 Part 6
Packing In 25 m and 100 m coils. Longer coils on special packing available
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Single Core, PVC Insulated Auto Cables as per : BS : 6862/Pt1/1971
Conductor Nominal Area sq. mm. Conductor Number and dia. of Wire (Nom.) mm. Cable Parameters Radial Thickness of Insulation (Nom.) mm. Cable Parameters Overall diameter (Approx.) mm. Cable Parameters Currrent Carrying Capacity Amps.
0.5 16/.2 0.5 2.15 4
0.65 9/.3 0.6 2.30 6
1.0 14/.3 0.6 2.65 11
1.5 21/.3 0.6 3.00 14
2.0 28/.3 0.6 3.20 17
2.5 35/.3 0.7 3.55 19
3.0 44/.3 0.8 4.10 22
4.,5 65/.3 1.0 4.80 28
6.0 84/.3 1.0 5.20 31
8.0 120/.3 1.2 6.60 36
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Single Core PVC Insulated Auto Cables as per : IS : 2465/1984
Conductor Nominal Area sq. mm. Conductor Number and dia. of Wire (Nom.) mm. Cable Parameters Radial Thickness of Insulation (Nom.) mm. Cable Parameters Overall diameter (Approx.) mm. Cable Parameters Currrent Carrying Capacity Amps.
0.5 7/.3 0.6 2.15 * 4
0.75 11/.3 0.6 2.45 * 7
1.0 15/.3 0.7 2.70 * 11
1.5 22/.3 0.7 3.00 * 14
2.5 36/.3 0.7 3.65 * 19
4.0 56/.3 0.8 4.30 _ 26
6.0 84/.3 0.8 5.20 _ 31
10.0 140/.3 1.0 6.60 _ 42
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PVC Insulated Battery Cables as per IS : 2465/1984
Conductor Nominal Area sq. mm. Conductor Number and dia. of wire (Nom.) mm. Cable Parameters Radial Thickness of insulation (Nom.) mm. Cable Parameters Overall diameter (Approx.) mm. Cable Parameters Currrent Carrying capacity Amps.
16 126/.4 1.0 7.80 _ 57
25 196/.4 1.2 9.70 _ 71
35 276/.4 1.2 10.90 _ 91
50 396/.4 1.4 13.20 _ 120
70 360/.5 1.4 15.30 _ 165
95 475/.5 1.6 17.90 _ 200
120 608/.5 1.6 19.40 _ 225
150 750/.5 1.8 21.90 _ 250
185 925/.5 2.0 24.50 * 300
240 1221/.5 2.2 28.00 * 425
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PVC Insulated High Tension Cables (Ignition Cables) in Black Colour
Conductor Nominal Area sq. mm. Conductor Number and dia. of Wire (Nom.) mm. Cable Parameters Radial Thickness of Insulation (Nom.) mm. Cable Parameters Overall diameter (Approx.) mm. Cable Parameters Overall diameter (Approx.) mm.
1.2 17/.3 2.75 7.10 12
1.3 19/.3 2.75 7.10 13
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1050C Auto Cables as per DIN 72551. Part 6
Size
(sq.mm.) 		Conductor construction
(No./max. wire dia. mm)		 Insulation Thickness (Min.)
(mm) 		Overall Diameter
(Approx.)
( mm)		 Conductor Resistance
(Max) at 200C
(Ohms/Km)
0.50 16/0.21 0.22 1.50 37.1
0.75 24/0.21 0.24 1.80 24.7
1.00 32/0.21 0.24 2.00 18.5
1.50 30/0.26 0.24 2.30 12.7
2.50 50/0.26 0.28 2.85 7.60
4.00 56/0.31 0.32 3.55 4.70
6.00 84/0.31 0.32 4.15 3.10
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General
1. Specification followed DIN 72551 Part 6
2. Maximum rated conductor temperature 1050 C
3. Low temperature suitability -400 C
Note: Available in single and dual (striped) colours, in 25 metre and 100 metre coils.
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Typical Tests
Tests Conducted Expected results
1. Voltage test (1 KV AC for 30 minutes followed by gradual increase upto 5 KV) Withstands
2. Volume Resistivity at 700C 1x1010 ohm-cm minimum
3. Thermal overload (Heat shock test) (1200C for 48 hours, followed by Voltage Test at 1 KV AC) No breakdown of insulation
4. Shrinkage (1500C for 15 minutes) Depth of indentation 50% max.
5. Resistance to Heat pressure / Hot Deformation Test (800C for 4 hours)  
6. Accelerated Service Life Test - Voltage Test at 1 KV AC, followed by different types of conditioning (In oil at 1000C, In air oven at 1100C for 48 hours, etc.), followed by Cold Impact Test (-200C for 2 hours); followed by Voltage Test at 1 KV AC No cracks, no breakdown of insulation
7. Resistance to Cold / Cold Bend Test (1050C for 48 hours, followed by cold bending under load at -400C for 4 hours, followed by Voltage Test at 1 KV AC) No cracks, no breakdown of insulation
8. Flame Resistance / Flammability Test Self extinguishing within 30 seconds
9. Effect of lubricating oil, brake fluid, diesel and petrol Variation in diameter 4% max.
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Auto Cables/Battery Cables Instrumentation Cables Control Cables
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