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Usage of Uninyvin Cables in UPS Systems

Conductor Heating Factor
Uninyvin Cables Conventional PVC Cables, Pvc Cables, Pvc Control Cables, Pvc Cables, Control Cables are made out of Bare Copper bunched together with Normal PVC Insulation capable of withstanding 70.c. As per Indian Standard (IS 694) the cable size is increased to get the required rating. There is no risk of conductor heating but the increased size means increase in cost and cable weight. The increasing trend in the metal cost also attributes to its share in the cost factor. Resistence is comparatively low in Normal PVC cables. The more conductors mean more investment and additional weight for the equipments. Using aluminium conductor is never suggested as a solution because bending the cable will break the conductors and there is always to take once size higher than copper cable to get the required ratings.

Uninyvin Cables, conventional pvc cables, pvc cables, pvc control cables, pvc cables, control cables are made out of Annealed Tin Copper Conductor laid up uniformly with Heat Resistant PVC insulation capable of withstanding 105.c conductor temperature during the continuous operation. To get more fire retardancy Nylon and Fiber Glass braiding is provided in the outer layers. Nylon and Fibre Glass is known for high temperature withstanding properties and the heat generated in the conductor due to continuous operation will not be felt in or outside the UPS system and thereby no heat effect to the installation and surrounding areas. Fibre Glass braiding is also resistance to Fluids, Acids and Chemicals since the UPS installations are mainly in the commercial or industrial premises where oils. Chemicals, and solvents are being used as in put materials for manufacturing.



Compact, Low Weight, Easy To Move, User Friendly Equipments
Future is for compact machines and easy to carry models. Using normal pvc cables, conventional pvc cables, pvc cables, pvc control cables, pvc cables, control cables in Ups systems will increase the risk of abnormal weight, design problems because of the wiring. Reducing the size of equipment with Normal Cabling and Higher Range will again increase the risk of cable faults because a minor temperature variation in conductor will damage the insulation of the cable in a compact environment. PVC outer insulation is always risk when the conductor temprature is high due to load factor and the cable altogether get heated and the heat will provoke fire if paper waste, wooden items, critical plastic case, any other genuine equipments that can ignite fire in a office or work area circumstances. The possibility of office this fire can be prevented due to high rate of fire retardancy in Uninyvin cables. The conductor temperature will increase in the cable but the cable will not expose the conductor temperature to an outside body or material lying in the vinicity of the equipment wherein the wire is used any contact with the accumulation of flammable particles like wastes, paper or cloths or any particles that could lead to external fire and damage.

In UPS systems research is on to make all the models user friendly by size, design, weight and visual aspects. UPS manufacturer applying latest technology in UPS manufacturing. Their R&D is on the job of designing various users friendly UPS, which are, look compact, low weight and perform well in terms of power supply. The uninyvin cables are applied inside as power cable kits, power sharing cubicles as well as all the necessary internal systems. These cables can also be considered for laying purpose with proper selection of the cable no yield in the communication industry.

G.177 British Standard states the requirements for Nyvin type cables for aircraft wiring. The Cables are suitable for use in circuits in which the voltage between conductors, between a conductor and a metal braid surrounding it and between a conductor and the aircraft structure nowhere exceeds 600 Volts r.m.s and in which the frequency does not exceed 1600 c/s. The cables are suitable for use where, in continuous service, no combination of ambient temperature and conductor current produces a stabilized conductor temperature in excess of 105.c. They are suitable for fixed wiring in aircraft at temperature below -30'C.

This standard prescribes the physical, dimensional, electrical climatic requirements and test methods for the Navy in type critical cable for aircraft wiring. The cables are suitable for use in circuits which the voltage between conductors, between the cables do not support combustion but they do not comply with the requirements of Britsh Standard G.100. This cables are suitable for use in areas where Easter-base fluids are present.

UPS Systems manufacturers use these very special cables, qualifying norms of fire ret ardency as per BS 177 clubbed with its compact size due to high level of fire ret ardency this cables cannot be substitute besides being considered as low weight and high performance cables in respect of ratings, die-electrical strength, heat resistance, mechanical strength and flexibility. These cables also contribute a great towards the noise in ths equipments and there in parley with the noise norms laid down by the regulatory authorities. A Case study using Nyvin -10 in the UPS is done by ERTL research team also made a report on this which is sending for study.


Comparison Chart of PVC Cable & Uninyvin Cable
Construction PVC Cable Uninyvin Cable
Conductor Bare Copper Conductor
With Normal Bunching process.
Result :- Fails to get the specified ratings due to gap in the lay, improper contact and oxidation while contacting the air.
Tinned Copper Conductor with Unilayed Bunching process.
Result: - Reduce power loss due to Tinning and better contact and current carrying due to Unilaying the conductor.
Insulation Type A Insulation Compound conforming to IS: 5130 is used.
Result: - Conforming to IS:694 specifications. Thermal Stability is 70.c. Insulation will be affected if the conductor temperature moves beyond 70.c. Toxic Smoke and Toxic Gases will be released if the temperature is more than 80.c.
Type C – Heat Resistant Compound is used.
Result: - There is no adverse effect to cables if the conductor temperature is up to 105 .c . There is absolutely no risk of Smoke and Toxic Gases up to 120.c
And the critical issues of heating and burning of cables are eliminated at this insulation level itself.
Nylon Braid Not Applicable Withstands the conductor heating up to 350.c. Melting point of Nylon is above 350.c and it gives more thermal stability to the cable. Density of Nylon is low compare to PVC. This will reduce the weight of the cable.
Fibre Glass Braiding Not Applicable Fiber Glass is a bad conductor and has Good mechanical strength. This property of Fiber Glass will give Fire ret ardency during the fire. Do not allow conductor heat mess up with heat of the external parts of the UPS equipment, which are easy to, caught fire. Works as a protection shield and not allow the conductor hear to spread beyond the core of the cable. Good mechanical strength of Fiber Glass prevents the breaking of cables from external forces like pressure, vibrations, shocks and hits.
Nylon laquering Not Applicable Holds Nylon and Fiber Glass Braiding together and improves the fire ret ardency and mechanical strength of the cable.
Ratings Variations are always there
Due to lay differences, construction and purity of copper, oxidation factors. ISI mark and other quality marks are in existence to make sure the quality of the product. However, the specified ratings are defined on basis of resistance and not on the basis of Area of Copper.
Better Ratings due to organized construction and input materials. Compulsory norms as per aviation standards. Additional care has been taken to get the specified ratings while using the cable. De-rating factors and voltage drop is defined and specified to select the correct cable.
Usage Weight of Cable is really troubling the design people. To get the required higher ratings, heavy cables are being used in the installation. This will increase the equipment weight as well as installation time. These Cables are insulated with Normal PVC and subject to fire and smoke due to short circuit or any leakage of power. Low weight and easy to use
With Specified Higher ratings supported by physical tesing.30-40% weight of cable is reduced while using uninyvin cables. User-friendly option with high level of fire ret ardency and no substitute cables available with these features. Widely used in Switchgears, Ups Panels etc., due to low weight and high level of fire ret ardency.
Price High due to more copper content. Economical disadvantage is also considered a major factor not using for these cables in the Power Equipments. Comparatively 20-30% lower than the PVC Cable due to less copper usage. Cables of Higher Ratings are economical & Ideal for UPS, Battery Cables and Power Wiring in the DC drives, Automation Panels etc due to space constraints and performance point of view. Good Cable is an integral part of critical machines like UPS.


Price Factor
Size Code Area Rating Value Curresp.PVC Cable Rating Value. approx Value % Difference Value. approx
0 109 450 522.16 300 mm2 475 774 48% 774
0 84.2 384 412.43 240 mm2 400 615 49% 615
0 68.3 346 335.84 185 mm2 330 482 43% 482
0 53 308 265.24 150 mm2 295 392 48% 392
2 33.3 256 175.27 120 mm2 235 306 75% 306
4 21.5 205 120.73 95 mm2 210 242 100% 242
6 13.3 148 80.88 70 mm2 170 182 125% 182
8 8.76 111 58.59 50 mm2 125 122.65 109% 122.65
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